Industry ERP · Steel & Rolling Mills

Rolling Mill ERP
Built For Steel

A customized ERP specifically for rolling mills — connect your factory, sales team, dealer network, and management in one platform. From billet intake to dispatch, track every heat, every bundle, and every rupee.

Heat-wise Traceability
Digital Test Certificates
Live Management BI

Mill Dashboard

Today's Production

Billet Intake420 MT
TMT Rolling1,240 MT
Dispatch98%
↑
Yield Efficiency

92.4%

Across shifts & furnaces

✓

Test Certificate

Auto-generated with QR code

Why Rolling Mill ERP

Built around the complexity of rolled steel

A rolling mill produces a large number of sections, many sizes in each section, specific lengths, several grades and quality standards. Manual handling of such an enormous product mix is cumbersome and inefficient. Lilium Rolling Mill ERP is designed to manage TMT bars (FE 415 / 450 / 500 / 550), structural steel (girder, channel, angles), rounds, flats, hex and more — in the most efficient, accurate way.

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End-to-End Process Control

Plan, schedule and track production from billet to dispatch with shift- and mill-wise visibility.

Heat & Billet Traceability

Track every heat from raw material receipt to finished goods and customer dispatch.

Quality & Test Certificates

Generate digital Mill Test Certificates with chemical & mechanical properties and QR codes.

Management BI

See production, sales, inventory and outstanding in one real-time business dashboard.

Production Flow

From Raw Material to Dispatch

Lilium maps your complete rolling mill process and keeps every stage connected.

Raw Material Billet Heating Rolling TMT Cooling Cutting Bundling Finished Goods Warehouse Dispatch
Steel rolling mill production line
On The Shop Floor

From billet to bundled TMT — fully tracked

Lilium Rolling Mill ERP is built for the real shop floor: reheat furnaces, rolling stands, cooling beds and bundling — every stage captured with shift, machine and heat-level data so managers see exactly what is happening, in real time.

Shift-wise production Heat & lot tracking Live dashboards
Challenges

Challenges of the Rolling Mill Industry

Manual, fragmented processes create inefficiencies a rolling mill can no longer afford.

Production Complexity

Melting, reheating and rolling involve several stages — losing traceability leads to compliance and quality failures.

Complex Material Flow

Materials move through many internal and external paths, making accurate tracking difficult.

Limited Procurement & Inventory

Poor inventory visibility causes stock-outs, excess production and material loss.

Outdated Costing Method

Manual monitoring of material usage and overheads is slow and error-prone.

Unclear Order Management

Mismatches in customer orders, tolerances and delivery deadlines disrupt fulfilment.

Yield & Rejection Loss

Without variance analysis you can't see where tonnage is lost at each stage.

Benefits

Benefits of Rolling Mill ERP

Visibility and control across a fast-moving, diverse product mix.

End-to-End Heat/Billet Traceability

Attach quality certificates at delivery and trace heats and billets from manufacture to shipment.

Seamless Material Tracking

Track every inventory movement, store requisition, issue, return, repair and transfer for full visibility.

Smarter Inventory & Procurement

Point out procurement at the indent stage, check stock at PO level, and use ABC & min-max analysis.

Accurate Costing & Loss Tracking

Calculate production costing using fuel, power, labour and yield losses for better control.

Better Order Execution

Compare bundle-wise and net weights for accurate delivery handling at contract and dispatch levels.

Real-Time Management BI

One dashboard for production, sales, inventory, orders, receivable and dealer performance.

What's Included

19 Modules of Lilium Rolling Mill ERP

Everything a rolling mill needs — from digital presence to enterprise transformation.

1. Corporate Website

Responsive site, product catalogue, specs, test reports, dealer locator and lead forms.

2. Dealer Management

Dealer portal, pricing, credit limit, order approval, incentives and performance.

3. Sales & Order

Leads, quotations, sales orders, approval workflow, invoices and collection.

4. Dealer App

Android/iOS/PWA to check price, stock, place orders and track invoices.

5. Production Mgmt

Planning, scheduling, batch, heat tracking, shift & machine-wise production.

6. Raw Material & Billet

Purchasing, scrap, billet receiving, heat number and supplier tracking.

7. Inventory & Warehouse

Weight & piece inventory, bundle management, batch/heat tracking, real-time dashboard.

8. Quality Control

Chemical & mechanical tests and digital Mill Test Certificates with QR code.

9. Logistics

Delivery planning, truck & driver management, challan and tracking.

10. Project Sales

Track large infrastructure projects from lead to delivery and completion.

11. CRM & Leads

Capture leads from web, social, phone and exhibitions; track conversion.

12. HR & Payroll

Attendance, shifts, leave, payroll, overtime and performance.

13. Accounts & Finance

Receivable, payable, ledger, P&L, balance sheet and VAT.

14. Procurement

Supplier, RFQ, PO, goods receiving, QC and analytics.

15. Maintenance / CMMS

Preventive & breakdown maintenance, spare parts and cost tracking.

16. Energy Monitoring

Track electricity, gas and water with energy cost per ton.

17. Management BI

Centralized dashboard for production, sales, inventory and dealers.

18. Support Portal

Complaints, product & technical queries, delivery and quality issues.

19. Mobile Apps

Dealer, sales, factory and management apps for real-time access.

Key Features

Features of Lilium Rolling Mill ERP

Practical capabilities designed around how a rolling mill actually runs.

Production Planning & Control

Structured planning with BOM, MRP and monthly schedules; control over process parameters and shift-wise batch production.

Heat & Lot-Wise Traceability

Track materials and processes heat-wise from receipt to finished goods with lot registers and test certificates.

Yield Variance Management

Compare standard vs actual yield to find inefficiencies and control wastage at each stage.

Integrated Rolls Management

Shift- and mill-wise production records with godown-level batch tracking and roll usage monitoring.

Accurate QC & MIS

Real-time MIS on production costing, plant performance and quality inspections for audits.

End-to-End Material Flow

Track inward/outward movement at gate, weighbridge, yard and stores with full visibility.

Watch

See How Steel Is Rolled

Understand the process our ERP is built around — then imagine it fully digitized and traceable.

Architecture

Lilium Steel Mill ERP — Core Modules

Four strategic levels, one integrated platform.

Procurement

Inventory · Warehouse

Production

Quality · Maintenance

Sales

CRM · Dealers

Logistics

HR & Payroll

Finance

Ledger · Tax/VAT

Management BI

Live dashboard

Roadmap

4 Strategic Levels of Digital Transformation

Start with one problem, prove the value, and gradually digitize the entire operation.

Level 1

Digital Presence

  • Corporate Website
  • Product Catalogue
  • SEO
  • Digital Branding
  • Photography & Video
  • Digital Marketing
Level 2

Sales Digitization

  • Dealer Management
  • Dealer Portal / App
  • Sales Management
  • CRM
  • Project Sales
  • Order Management
Level 3

Factory Digitization

  • Production Management
  • Raw Material / Billet
  • Inventory
  • Quality Control
  • Digital Test Certificate
  • Warehouse & Logistics
Level 4

Enterprise Transformation

  • Steel ERP + BI
  • Procurement
  • Production
  • QC · Inventory
  • Sales · Dealer
  • Logistics · Finance
Inside The Mill

Digital Meets Heavy Industry

Where shop-floor reality meets real-time software.

Steel industry plant Engineer at an industrial plant Manufacturing & rolling process

Frequently Asked Questions

Rolling mill ERP is manufacturing software built around high-volume rolled steel production — TMT bars, structural sections, flats, rounds, hexagons. It covers billet intake, production planning, roll pass management, yield control, quality inspection and order dispatch.

Lilium ERP manages hundreds of product combinations across sections, sizes, grades and standards — with item-level BOMs, size-wise production tracking and flexible pricing per specification. The system grows with your product mix.

Every billet is tracked from its source heat and quality certificate through reheating, rolling and bundling to final dispatch. If a customer raises a quality concern, you can pull the exact heat, who rolled it and the test results.

The ERP captures actual rolled output vs standard expected output for each billet or lot, identifying losses at reheating, rolling and cropping — broken down by shift, furnace and product type.

Yes. Shift- and mill-wise production records link to specific rolls, tracking tonnage per roll, wear rates and replacement schedules to optimise roll inventory and avoid surprise failures.

Yes. Chemical and mechanical test results for each heat and lot are recorded against required standards. The ERP auto-generates test certificates and links quality data to sales invoices.

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